AIVHY Integration Engine

Connect machines,systems anddata in real time.

AIVHY Integration Engine connects machines, production lines, sensors and business systems. Turn fragmented signals into a reliable real-time data flow for production, maintenance, quality, planning and logistics.

Industrial machines from different generations operating on one production floor.
The data is there

It is often not connected.

AIVHY Integration Engine brings machine, production and business-system information together in one reliable data flow, so teams can monitor performance, respond to issues and improve the operation.

A machine may know its current status, cycle time, temperature, energy use or alarm condition. The ERP may know the order and plan. Maintenance may hold the asset history. But when each source stands alone, teams still collect, compare and explain the information manually.

One product, three integration layers

Machines and systems. One operational data flow.

At its core, the Central Data Hub gives connected sources one controlled foundation for authorised real-time information, rather than a growing web of separate system-to-system connections.

Machine integration

Connect data from production equipment, machine controllers, sensors and existing electrical signals. This can include modern equipment with available interfaces and older equipment where the required status or measurement is not yet accessible.

IT integration

Connect operational technology with ERP, MES, WMS, QMS, CMMS, LIMS, databases, cloud services, reporting tools and approved APIs. Keep relevant information flowing between the shop floor and the wider business.

Data processing

AIVHY Integration Engine validates, combines and transforms incoming information into usable operational events. It can calculate status and performance, compare planned and actual values, create exceptions and trigger approved notifications or workflow steps.

Aivhy industrial integration

Machines and systems. One operational data flow.

Both the physical operation and existing applications feed the Aivhy Data Processor.

Machines & assets

Production lines, machine controllers, sensors, meters and mobile equipment.

Systems & applications

ERP, MES, WMS, QMS, CMMS, databases, reporting and approved APIs.

Aivhy Data Processor

Validates, combines and processes machine and system information into usable operational events.

Operational outcomes

  • Live status
  • Performance & KPIs
  • Alerts & reports
  • Workflow actions
Machine integration

Modern and legacy equipment in one view.

Any machine and production line. Any brand or age.

Aivhy connects the information that matters from individual machines, complete production lines and supporting equipment. Depending on the machine and the required outcome, this can be existing controller data, machine signals, sensors, energy meters or identification equipment.

Aivhy software can run on any suitable industrial hardware. Whether a customer prefers Siemens, Schneider Electric, ABB or another industrial brand, we work with that preference.

Typical equipment

  • Injection moulding, extrusion and forming machines
  • SMT and electronics equipment, CNC and machining centres
  • Assembly, robotics, printing and packaging lines
  • Conveyors, material-handling equipment, forklifts and AGVs
  • HVAC, utilities and container-handling equipment
Electronics assembly line with circuit boards

Electronics assembly

CNC machine cutting a metal component

CNC machining

Industrial robot handling a semiconductor component

Robotics

Industrial security printing process

Printing

Automated industrial conveyor line

Conveyor

Production facility with material handling equipment

Material handling

Industrial laser cutting through metal

Laser cutting

Industrial injection molding machine

Injection molding

IT and system integration

Connect the shop floor with the wider business.

AIVHY Integration Engine connects the shop floor with the systems that plan, control and report the operation. Aivhy can exchange relevant information in both directions, so the business can compare what was planned with what actually happened and keep the right systems updated.

Systems that can be connected

  • ERP and finance systems; MES and production-planning tools
  • Warehouse, transport, quality, laboratory and maintenance systems
  • SQL and cloud databases; files, logs and approved web services
  • Power BI, Grafana and other reporting tools

Practical examples

Send production status to the ERP; compare planned and actual output; create a maintenance request from an alarm condition; link quality results to a batch or order; show machine events in a customer dashboard; update a workflow after a barcode or RFID confirmation.

Data processing

Turn signals into operational action.

Raw data alone does not improve an operation. AIVHY Integration Engine receives relevant machine and system events, checks them, combines them with context and turns them into information that people and connected applications can use.

Up to

0%

Shorter order-to-ship lead time

Up to

0%

Shorter delivery lead time

Up to

0%

Higher peak daily throughput

What it can do

Standardise incoming data; validate values and conditions; calculate production, quality or energy KPIs; compare plan versus actual; detect exceptions; create alerts; generate reports; update a workflow; and publish approved information to another system.

A practical example

A machine stops. The Data Processor records the event, links it to the active order and machine status, informs the relevant team, and makes the interruption visible in the operational view. The exact response is designed around the customer's process.

Three examples in practice

One approach across differentoperations.

AIVHY Integration Engine can create a practical data foundation across production, warehouse, operations and maintenance.

Industrial bakery equipment moving baked products through production.

Food & industrial bakery

Real-time insight across bakery production

Aivhy connects critical production assets in one central data flow, creating live visibility of performance, process conditions and material usage.

  • Live insight into machine status, throughput and interruptions
  • Reliable monitoring of temperature, runtime and energy data
  • Scalable foundation for connecting production and warehouse operations
Discuss this use case
Injection moulding machines operating across a plastics production floor.

Plastics

Real-time control across injection moulding production

Aivhy connected machines of different brands and generations with planning and operator workflows through one central data hub.

  • Live comparison between planned and actual production
  • Immediate visibility of performance, downtime and interruptions
  • Reliable production data for faster decisions and continuous improvement
Discuss this use case
Container-handling equipment operating across a busy port terminal.

Ports & terminal operations

Real-time insight into container-handling equipment

Aivhy brings live operational, location and condition data together in one central data flow for operations and maintenance.

  • Live visibility of equipment status, usage and location
  • Faster event analysis and condition-based maintenance
  • Scalable foundation for connecting additional assets and data
Discuss this use case
Built around what you already use

Start focused. Scale when the business case is clear.

AIVHY Integration Engine can support the data foundation for AIVHY BOS, AIVHY BAS, AIVHY Operational Vision, reporting and other focused use cases. What remains in place and what is added is decided around functionality, integration possibilities, cost, scalability and operational value.

Make the right first connection.

Whether you already know the first machine, system or process that needs attention, or only know that the current way of working is too manual, Aivhy helps define a practical starting point. The first implementation should create measurable operational value and a scalable foundation for what follows.